Static Generator Iml for Robot Manual Injection Mold
Static Generator Iml for Robot Manual Injection Mold
Specification
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IML Static Generator Specification
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Name
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In Mold Labeling(IML )Static Generator
IML Electrostatic Generators
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Application Material
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Plastic ( ABS, PP, AS, PET, PVC )
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Function
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Adding static to plastic labels/films(IML)
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Size
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270*280*100mm
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Working Voltage
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20-30KV
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Input Voltage
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220v+10%
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Weight
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13kgs
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Warranty
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1 year
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Packaging
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1 set by carton box
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Shipping
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By air or international express
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Delivery Time
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2-5 work days after confirm order and make payment
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Benefit
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1.Automatic static charger for IML(in molding label)
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2.New upgrade static charger NOT old model
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3.Help you reduce product defect rate and improve production efficiency
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Product Description
In the in mold labeling (IML) process of plastic products, Static Generator Iml for Robot Manual Injection Mold Playing a crucial role, it is a key equipment for improving production efficiency and product quality.
This electrostatic device is designed specifically for robot manual injection molds, with strong targeting. In the labeling process inside the mold, it generates a stable and precise electrostatic field, allowing the label to firmly adhere to the inner wall or specific position of the mold before entering. This feature greatly reduces issues such as offset and wrinkling of labels during the injection molding process, significantly improving the accuracy and consistency of labeling, ensuring that every plastic product label fits perfectly, and enhancing the appearance quality of the product.
For manual injection mold operation by robots, this electrostatic device is easy to operate.
It has a friendly human-computer interaction interface, allowing operators to quickly get started and easily adjust parameters such as electrostatic strength to meet the needs of different materials and sizes of labels. Moreover, it runs stably and reliably, and can continue to work stably in long-term, high-intensity production environments, reducing production interruptions caused by equipment failures and effectively ensuring production progress.
In addition, the Static Generator Iml for Robot Manual Injection Mold is compact in size, flexible in installation, and does not take up too much production space, making it easy to integrate into existing injection molding production lines. Whether it is a small production workshop or a large-scale automated factory, it can provide strong support for in mold labeling technology with excellent performance, helping enterprises enhance their market competitiveness.
Product show
Why Choose Our 30kV Electrostatic Generator?
output quality.
* Durability & Versatility: Built to withstand industrial environments, the generator works seamlessly with plastics, polymers,
and composite materials used in IML or molding.
* Cost Savings: Minimize rework and material waste caused by poor adhesion, lowering overall production costs.
Core technological advantages
1. Precise electrostatic control The device is equipped with a high-sensitivity charge adjustment module, which dynamically releases uniform electrostatic force through a static charge rod, adapting to different material labels (such as PET film, PP synthetic paper) and container shapes (cylindrical, irregular bottles). The adjustable range of charge intensity is up to 0.1kV-10kV, ensuring that the label has no offset adsorption in the mold, especially suitable for IML label printing requirements on high transparency or high gloss surfaces.
2. Seamless integration of IML production line The electrostatic device adopts a modular design, which can quickly connect to existing injection molding machines or automated labeling systems, achieving precise synchronization with the mold opening and closing cycle. Its compact structure saves space and supports parallel operation of multi station electrostatic rods, meeting the needs of large-scale production.
3. Balancing energy efficiency and safety Built in overload protection and real-time monitoring system to avoid discharge risks caused by static electricity accumulation. Adopting energy-saving mode, power consumption is reduced by 30% compared to traditional equipment, in compliance with industrial safety standards (such as CE and UL certification), ensuring the safety of operators and equipment.
1.Robot assisted labelingTypical application products
* IML Labeling Systems: Ideal for in-mold labeling of food containers, cosmetic packaging, and automotive components.
* Manual Injection Molding: Supports small-scale production of prototypes, custom parts, or specialty products requiring precise
material placement.
* Electrostatic Charging: Can be adapted for static-sensitive processes in printing, laminating, or assembly.
* Power Supply: 110V/220V (configurable)
* Safety Compliance: CE-certified with overload and short-circuit protection
* Portability: Lightweight design with ergonomic handles
The system is composed of an electrostatic generator and an electrostatic generating electrode. The electrostatic generator provides a high voltage for the electrostatic needle of the electrostatic generating electrode to generate the required charge.
The electrostatic generating electrode uses the high voltage generated by the electrostatic generator. The electric charge moves to the surface of the product under the action of the electric field.
How to operate？
1. Equipment inspection and preparation
Check whether the appearance of the equipment is intact, confirm that the grounding wire is firmly connected, and avoid the risk of leakage or short circuit.
2. Parameter settings
Voltage regulation: Set the output voltage (such as 0-30kV continuously adjustable) through the device panel or remote control, and adjust it according to the label material and thickness.
3. Label charging and attachment
Manual operation: Place the label near the electrode of the electrostatic generator and hold for 1-3 seconds. After the label is adsorbed, move it to the inner wall of the mold.Automated operation: After placing the label into the mold cavity through a robotic arm, the electrostatic device is activated, and the vacuum is released after the label adsorption is completed.
4. Equipment maintenance and safety
Regularly clean the discharge electrode, remove dust and oil stains, and maintain
Packaging and Shipping
Feedback from customers
Company Profile
Decai Company, a Wenzhou-based industrial leader, bridges quality and efficiency in decorative solutions. With 20 years of expertise, the company excels in manufacturing IML labels, heat transfer printing systems, and silicone components, serving industries from plastics to timberwork. Its 10,000 sqm factory, staffed by 220 professionals, underscores its capacity to deliver 30 million sqm of products annually.
Exhibition
FAQ
1. What is the working principle of an electrostatic generator?
2. Wiring: Connect the power supply and controller, and the grounding wire should be independently connected to the low impedance grounding terminal;
3. Debugging: Set the ionization intensity through the controller (recommended initial value: mid-range), observe the label adhesion effect, and make minor adjustments.
Working Voltage 20-30kv
