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Static Generator Iml for Robot Manual Injection Mold

Short Description:

The Static Generator series products launched by Decai Honoris are designed specifically for industrial electrostatic control needs, covering core equipment such as Static Var Generator and Add Static Machine. They are widely used in the fields of Used for Mold Label Sticker, packaging, printing, and electronic manufacturing, helping enterprises improve production efficiency and product quality with precise and stable electrostatic generation technology. Accurate electrostatic control, empowering in mold label attachment In the In Mold Labeling process, the precise positioning and firm attachment of the label directly affect the quality of the finished product.
  • Product name: Static Generator
  • Color: Mix color
  • Application: IML add static electricity
  • Advantage: Reduce the rate of defective products IML
  • Speed: 30-40pcs
  • delivery time: 5-8days
  • Payment: T/T
  • Package: Carton Box
  • shipping: by ups fedex
  • Keyword: Static charge
  • Product Detail

    Product Tags

    Static Generator Iml for Robot Manual Injection Mold33

    Specification

    IML Static Generator Specification
    Name
    In Mold Labeling(IML )Static Generator

    IML Electrostatic Generators
    Application Material
    Plastic ( ABS, PP, AS, PET, PVC )
    Function
    Adding static to plastic labels/films(IML)
    Size
    270*280*100mm
    Working Voltage
    20-30KV
    Input Voltage
    220v+10%
    Weight
    13kgs
    Warranty
    1 year
    Packaging
    1 set by carton box
    Shipping
    By air or international express
    Delivery Time
    2-5 work days after confirm order and make payment
    Benefit
    1.Automatic static charger for IML(in molding label)
    2.New upgrade static charger NOT old model
    3.Help you reduce product defect rate and improve production efficiency

     Product Description1

     

    In the in mold labeling (IML) process of plastic products, Static Generator Iml for Robot Manual Injection Mold Playing a crucial role, it is a key equipment for improving production efficiency and product quality.

     

    This electrostatic device is designed specifically for robot manual injection molds, with strong targeting. In the labeling process inside the mold, it generates a stable and precise electrostatic field, allowing the label to firmly adhere to the inner wall or specific position of the mold before entering. This feature greatly reduces issues such as offset and wrinkling of labels during the injection molding process, significantly improving the accuracy and consistency of labeling, ensuring that every plastic product label fits perfectly, and enhancing the appearance quality of the product.

     

    For manual injection mold operation by robots, this electrostatic device is easy to operate.24134e5c71284a6af342724e5000f8f3 It has a friendly human-computer interaction interface, allowing operators to quickly get started and easily adjust parameters such as electrostatic strength to meet the needs of different materials and sizes of labels. Moreover, it runs stably and reliably, and can continue to work stably in long-term, high-intensity production environments, reducing production interruptions caused by equipment failures and effectively ensuring production progress.

     

    In addition, the Static Generator Iml for Robot Manual Injection Mold is compact in size, flexible in installation, and does not take up too much production space, making it easy to integrate into existing injection molding production lines. Whether it is a small production workshop or a large-scale automated factory, it can provide strong support for in mold labeling technology with excellent performance, helping enterprises enhance their market competitiveness.

     

    Product show

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    Why Choose Our 30kV Electrostatic Generator?

    * Enhanced Adhesion & Efficiency: Achieve flawless label and material bonding in seconds, accelerating cycle times and improving
    output quality.

    * Durability & Versatility: Built to withstand industrial environments, the generator works seamlessly with plastics, polymers,
    and composite materials used in IML or molding.

    * Cost Savings: Minimize rework and material waste caused by poor adhesion, lowering overall production costs.

     Core technological advantages

    1. Precise electrostatic control The device is equipped with a high-sensitivity charge adjustment module, which dynamically releases uniform electrostatic force through a static charge rod, adapting to different material labels (such as PET film, PP synthetic paper) and container shapes (cylindrical, irregular bottles). The adjustable range of charge intensity is up to 0.1kV-10kV, ensuring that the label has no offset adsorption in the mold, especially suitable for IML label printing requirements on high transparency or high gloss surfaces.

    2. Seamless integration of IML production line The electrostatic device adopts a modular design, which can quickly connect to existing injection molding machines or automated labeling systems, achieving precise synchronization with the mold opening and closing cycle. Its compact structure saves space and supports parallel operation of multi station electrostatic rods, meeting the needs of large-scale production.

    3. Balancing energy efficiency and safety Built in overload protection and real-time monitoring system to avoid discharge risks caused by static electricity accumulation. Adopting energy-saving mode, power consumption is reduced by 30% compared to traditional equipment, in compliance with industrial safety standards (such as CE and UL certification), ensuring the safety of operators and equipment.

     
    Application
     2221.Robot assisted labeling
    After the automated robotic arm picks up the label, the electrostatic device charges the label for a short period of time, and the label is adsorbed on the inner wall of the mold cavity. After the robotic arm withdraws, the label remains stable.
    2. Label charging and attachment
    By using an electrostatic generator to charge the label, the charged label can be directly attached to the inner wall of the mold with the help of wind or a robotic arm, achieving efficient attachment.
    3. Integration with PLC control system
    The electrostatic device is linked with the PLC control system. The robotic arm places the label into the mold cavity and starts the electrostatic device. After the label is adsorbed, the vacuum is released to ensure that the label is tightly attached to the mold.
     

    Typical application products73

    * IML Labeling Systems: Ideal for in-mold labeling of food containers, cosmetic packaging, and automotive components.

    * Manual Injection Molding: Supports small-scale production of prototypes, custom parts, or specialty products requiring precise
    material placement.

    * Electrostatic Charging: Can be adapted for static-sensitive processes in printing, laminating, or assembly.

    Technical Specifications
     
    * Voltage Range: Adjustable up to 30kV

    * Power Supply: 110V/220V (configurable)

    * Safety Compliance: CE-certified with overload and short-circuit protection

    * Portability: Lightweight design with ergonomic handles

     
     We also provide IML
     
    2525
     
    What is the working principle ?原理

    The system is composed of an electrostatic generator and an electrostatic generating electrode. The electrostatic generator provides a high voltage for the electrostatic needle of the electrostatic generating electrode to generate the required charge.

    The electrostatic generating electrode uses the high voltage generated by the electrostatic generator. The electric charge moves to the surface of the product under the action of the electric field.  

    How to operate?

    操作步骤

    1. Equipment inspection and preparation
    Check whether the appearance of the equipment is intact, confirm that the grounding wire is firmly connected, and avoid the risk of leakage or short circuit.

    2. Parameter settings
    Voltage regulation: Set the output voltage (such as 0-30kV continuously adjustable) through the device panel or remote control, and adjust it according to the label material and thickness.

    3. Label charging and attachment

    Manual operation: Place the label near the electrode of the electrostatic generator and hold for 1-3 seconds. After the label is adsorbed, move it to the inner wall of the mold.Automated operation: After placing the label into the mold cavity through a robotic arm, the electrostatic device is activated, and the vacuum is released after the label adsorption is completed.

    4. Equipment maintenance and safety
    Regularly clean the discharge electrode, remove dust and oil stains, and maintain 

    Packaging and Shipping

    2255

     Feedback from customers 

    11

     

     Company Profile

    Decai Company, a Wenzhou-based industrial leader, bridges quality and efficiency in decorative solutions. With 20 years of expertise, the company excels in manufacturing IML labels, heat transfer printing systems, and silicone components, serving industries from plastics to timberwork. Its 10,000 sqm factory, staffed by 220 professionals, underscores its capacity to deliver 30 million sqm of products annually.

    Decai’s global reach—40% of exports to Northeast Asia and 20% to North America—is bolstered by certifications like SGS and CE,ensuring compliance with international standards. The firm’s dual role as a manufacturer and trader allows tailored solutions,while its $15 million USD sales value highlights financial stability. By prioritizing R&D and customer collaboration, Decai continuously refines its offerings, from static charging machines to sustainable packaging aids. Trust Decai to transform your product’s appeal while optimizing costs and turnaround times.

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    Exhibition  

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    FAQ

    1. What is the working principle of an electrostatic generator?

    An electrostatic generator generates an electrostatic field through a high-voltage power supply, which charges the surface of an object and enhances the adsorption force of materials such as labels and films. In the IML (In Mold Labeling) process, static electricity ensures that the label is accurately attached to the mold, avoiding bubbles or displacement, and improving production yield.
     
    2. How to install Static Bar with Generator?
    1. Positioning: Fix the electrostatic rod parallel to 5-10cm above the mold to ensure coverage of the label area;

     2. Wiring: Connect the power supply and controller, and the grounding wire should be independently connected to the low impedance grounding terminal;

     3. Debugging: Set the ionization intensity through the controller (recommended initial value: mid-range), observe the label adhesion effect, and make minor adjustments.

    3.what can you buy from us?
    heat transfer film,hot stamping foil,in mold label,silicone rubber roller,rubber roller,static generator
     
    4. Are you original equipment manufacturers
    Yes, we are a leading manufacturer of electrostatic devices in China
     
    5. What is the voltage when the machine is working?

     Working Voltage 20-30kv

     

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