In Mold Label Static Var Generator Used for Iml Add Static
In Mold Label Static Var Generator Used for Iml Add Static
Specification
|
IML Static Generator Specification
|
||||
|
Name
|
In Mold Labeling(IML )Static Generator
IML Electrostatic Generators
|
|||
|
Application Material
|
Plastic ( ABS, PP, AS, PET, PVC )
|
|||
|
Function
|
Adding static to plastic labels/films(IML)
|
|||
|
Size
|
270*280*100mm
|
|||
|
Working Voltage
|
20-30KV
|
|||
|
Input Voltage
|
220v+10%
|
|||
|
Weight
|
13kgs
|
|||
|
Warranty
|
1 year
|
|||
|
Packaging
|
1 set by carton box
|
|||
|
Shipping
|
By air or international express
|
|||
|
Delivery Time
|
2-5 work days after confirm order and make payment
|
|||
|
Benefit
|
1.Automatic static charger for IML(in molding label)
|
|||
|
2.New upgrade static charger NOT old model
|
||||
|
3.Help you reduce product defect rate and improve production efficiency
|
||||
Product Description
This series of electrostatic devices is designed specifically for the in film bonding (IML) process, integrating Static Var Generator (SVG) technology and Static Generator for IML Add Static module. Through precise control of electrostatic adsorption and power compensation, it comprehensively improves IML production efficiency and product quality, and is suitable for high-precision manufacturing scenarios such as plastic containers and home appliance panels.
Core functions Static Var Generator (SVG) power optimization Built in SVG module, real-time monitoring and adjustment of reactive power in the production process, reducing harmonic interference, ensuring stable operation of injection molding machines, electrostatic generators and other equipment, reducing labeling deviation or equipment failure caused by voltage fluctuations, and improving overall production stability.
Static Generator for IML Add Static Electrostatic Enhancement The static electricity generation module specially customized for IML process achieves fast and precise bonding between labels and plastic blanks through high-precision static electricity field control. Support dynamic adjustment of electrostatic strength, adapt to different materials (such as PET, PP) and complex surfaces, significantly improve label adhesion and yield. Application advantages Efficient and energy-saving: SVG technology reduces energy consumption, electrostatic modules reduce label waste, and overall costs are reduced by 15% -20%. Quality assurance: Uniform electrostatic adsorption, label without bubbles or misalignment, meeting the stringent requirements of food grade packaging. Strong compatibility: Supports multiple IML devices and label types, quickly switches production parameters, and shortens line switching time.
Product show
Key Features
2.Efficiency Boost: Integrates seamlessly with automated IML lines, enabling rapid cycle times and minimal downtime.
3.Reliability: Robust design withstands harsh industrial environments, ensuring consistent performance across automotive,electronics, and food packaging applications.
Why should we use Static generator for IML ?
1. Ensure accurate positioning of labels
In the film pasting process, the label needs to be accurately attached to the designated position on the inner wall of the mold before the mold is closed. Static electricity generates an electrostatic field, which fixes the label with electrostatic adsorption force when entering the mold, avoiding label displacement or detachment caused by mechanical arm movement or airflow disturbance during mold closure.
2. Improve production efficiency
Static appliances can achieve rapid and continuous adsorption of labels, reducing the adjustment time before mold closure, thereby improving the overall efficiency of injection molding production lines.
3. Adapt to high-speed automated production
The combination of automated robotic arms and electrostatic devices can achieve automatic picking, positioning, and attachment of labels, further enhancing the automation level of the production line.
4. Reduce label deformation and damage
The electrostatic adsorption force is evenly distributed and does not exert excessive pressure on the local area of the label, making it particularly suitable for attaching thin and fragile labels.
5. Reduce energy consumption and costs
Static appliances only work instantly when the label is attached, with low energy consumption and no need to continuously consume vacuum or compressed air.
The structure of the electrostatic adsorption system is simple, the maintenance cost is low, and long-term use can significantly reduce production costs.
1. Robot assisted labeling
The system is composed of an electrostatic generator and an electrostatic generating electrode. The electrostatic generator provides a high voltage for the electrostatic needle of the electrostatic generating electrode to generate the required charge.
The electrostatic generating electrode uses the high voltage generated by the electrostatic generator. The electric charge moves to the surface of the product under the action of the electric field.
How to operate？
1. Equipment inspection and preparation
Check whether the appearance of the equipment is intact, confirm that the grounding wire is firmly connected, and avoid the risk of leakage or short circuit.
2. Parameter settings
Voltage regulation: Set the output voltage (such as 0-30kV continuously adjustable) through the device panel or remote control, and adjust it according to the label material and thickness.
3. Label charging and attachment
Manual operation: Place the label near the electrode of the electrostatic generator and hold for 1-3 seconds. After the label is adsorbed, move it to the inner wall of the mold.Automated operation: After placing the label into the mold cavity through a robotic arm, the electrostatic device is activated, and the vacuum is released after the label adsorption is completed.
4. Equipment maintenance and safety
Regularly clean the discharge electrode, remove dust and oil stains, and maintain
Features and Use
1. Portability: Some static charge machines are portable, making them easy to move around and use in different locations.
2. Multiple output options: Static charge machines can have multiple output options, including blowing ionized air, pulsed DC voltage, and spot charging.
3. Safety features: Some static charge machines have built-in safety features, such as automatic shut-off when the tool is not in use, to prevent electrostatic discharge accidents.
We also provide IML
Packaging and Shipping
Feedback from customers
Company Profile
Decai Company, a Wenzhou-based industrial leader, bridges quality and efficiency in decorative solutions. With 20 years of expertise, the company excels in manufacturing IML labels, heat transfer printing systems, and silicone components, serving industries from plastics to timberwork. Its 10,000 sqm factory, staffed by 220 professionals, underscores its capacity to deliver 30 million sqm of products annually.
Exhibition
FAQ
Q: What is “IML” ?
The term “in mold labeling” is directly derived from the technique: a preprinted polypropylene (PP) label is placed in a mold.Then the molten PP is added to the mold. It fuses with the label, and while curing, takes the shape of the mold.
Q: What is “static charger machine “
That necessary to IML by hands printing. Make IML more stable and comfortable.
Make 100% injection success rate.
Q:AWhat is the voltage when the machine is working?
Working Voltage 20-30kv
Q:How big your factory?
A:10,000 square meters factory. more than 120 employees,23 sets of high speed 10 color gravure printing machine.
Q:How long of the product quality guarantee ? Do you have After-sale service system?
1 years since production date.Perfect after-sale service.any questions just feel free to ask us.
Q: What is the trading terms?
1): EXW/FOB/Shanghai or NINGBO2): MOQ: 1 set
3): Leading time: 3-5 working days
4): Payment : T/T/Western Union
5): Shipment: BY sea/Air up to customer’s needs. Normal by Air/DHL/Fedex less than 100KG.
