Electrostatic Generator 30kv for Iml Label Manual Injection Molding

Short Description:

Product name: Static Generator

Color: White

Application: IML add static electricity

Advantage: Reduce the rate of defective products IML

Speed: 30-40pcs

delivery time: 5-8days

Payment: T/T

Package: Carton Box

shipping: by ups fedex

Keyword: Static charge

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Product Detail

Product Tags

Electrostatic Generator 30kv for Iml Label Manual Injection Molding

Specification

IML Static Generator Specification
Name	In Mold Labeling(IML )Static Generator IML Electrostatic Generators
Application Material	Plastic ( ABS, PP, AS, PET, PVC )
Function	Adding static to plastic labels/films(IML)
Size	270280100mm
Working Voltage	20-30KV
Input Voltage	220v+10%
Weight	13kgs
Warranty	1 year
Packaging	1 set by carton box
Shipping	By air or international express
Delivery Time	2-5 work days after confirm order and make payment
Benefit	1.Automatic static charger for IML(in molding label)
	2.New upgrade static charger NOT old model
	3.Help you reduce product defect rate and improve production efficiency

Product Description

The Static Generator series products launched by Decai Honoris are designed specifically for industrial electrostatic control needs, covering core equipment such as Static Var Generator and Add Static Machine. They are widely used in the fields of Used for Mold Label Sticker, packaging, printing, and electronic manufacturing, helping enterprises improve production efficiency and product quality with precise and stable electrostatic generation technology. Accurate electrostatic control, empowering in mold label attachment In the In Mold Labeling process, the precise positioning and firm attachment of the label directly affect the quality of the finished product.

Our Static Generator uses high-voltage electrostatic generation technology to apply uniform charges to the label surface within milliseconds, allowing it to tightly adhere to the mold surface and completely solve label displacement, wrinkling, or bubble problems. This device is particularly suitable for high-speed injection molding production lines, compatible with various label materials such as film, PP, PET, etc., ensuring zero defect production in the Used for Mold Label Sticker scenario.

Intelligent Static Var Generator technology, efficient and energy-saving By adopting advanced Static Var Generator (SVG) core modules, our electrostatic devices not only have fast response electrostatic output capabilities, but alsocan dynamically adjust voltage and current according to the production environment, achieving energy consumption optimization.

Compared with traditional electrostatic generators, SVG technology improves energy efficiency by 30% while reducingelectromagnetic interference, ensuring stable operation of equipment in complex industrial environments.

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Why Choose Our 30kV Electrostatic Generator?

* Enhanced Adhesion & Efficiency: Achieve flawless label and material bonding in seconds, accelerating cycle times and improving
output quality.

* Durability & Versatility: Built to withstand industrial environments, the generator works seamlessly with plastics, polymers,
and composite materials used in IML or molding.

* Cost Savings: Minimize rework and material waste caused by poor adhesion, lowering overall production costs.

Key issues to be addressed

1. Ensure accurate positioning of labels

In the film pasting process, the label needs to be accurately attached to the designated position on the inner wall of the mold before the mold is closed. Static electricity generates an electrostatic field, which fixes the label with electrostatic adsorption force when entering the mold, avoiding label displacement or detachment caused by mechanical arm movement or airflow disturbance during mold closure.

2. Improve production efficiency
Static appliances can achieve rapid and continuous adsorption of labels, reducing the adjustment time before mold closure, thereby improving the overall efficiency of injection molding production lines.

3. Adapt to high-speed automated production
The combination of automated robotic arms and electrostatic devices can achieve automatic picking, positioning, and attachment of labels, further enhancing the automation level of the production line.

4. Reduce label deformation and damage
The electrostatic adsorption force is evenly distributed and does not exert excessive pressure on the local area of the label, making it particularly suitable for attaching thin and fragile labels.
5. Reduce energy consumption and costs
Static appliances only work instantly when the label is attached, with low energy consumption and no need to continuously consume vacuum or compressed air.
The structure of the electrostatic adsorption system is simple, the maintenance cost is low, and long-term use can significantly reduce production costs.

Application

1.Robot assisted labeling

After the automated robotic arm picks up the label, the electrostatic device charges the label for a short period of time, and the label is adsorbed on the inner wall of the mold cavity. After the robotic arm withdraws, the label remains stable.

2. Label charging and attachment

By using an electrostatic generator to charge the label, the charged label can be directly attached to the inner wall of the mold with the help of wind or a robotic arm, achieving efficient attachment.

3. Integration with PLC control system

The electrostatic device is linked with the PLC control system. The robotic arm places the label into the mold cavity and starts the electrostatic device. After the label is adsorbed, the vacuum is released to ensure that the label is tightly attached to the mold.

Typical application products

* IML Labeling Systems: Ideal for in-mold labeling of food containers, cosmetic packaging, and automotive components.

* Manual Injection Molding: Supports small-scale production of prototypes, custom parts, or specialty products requiring precise
material placement.

* Electrostatic Charging: Can be adapted for static-sensitive processes in printing, laminating, or assembly.

Technical Specifications

* Voltage Range: Adjustable up to 30kV

* Power Supply: 110V/220V (configurable)

* Safety Compliance: CE-certified with overload and short-circuit protection

* Portability: Lightweight design with ergonomic handles

We also provide IML

What is the working principle ?

The system is composed of an electrostatic generator and an electrostatic generating electrode. The electrostatic generator provides a high voltage for the electrostatic needle of the electrostatic generating electrode to generate the required charge.

The electrostatic generating electrode uses the high voltage generated by the electrostatic generator. The electric charge moves to the surface of the product under the action of the electric field.

How to operate？

操作步骤

1. Equipment inspection and preparation
Check whether the appearance of the equipment is intact, confirm that the grounding wire is firmly connected, and avoid the risk of leakage or short circuit.

2. Parameter settings
Voltage regulation: Set the output voltage (such as 0-30kV continuously adjustable) through the device panel or remote control, and adjust it according to the label material and thickness.

3. Label charging and attachment

Manual operation: Place the label near the electrode of the electrostatic generator and hold for 1-3 seconds. After the label is adsorbed, move it to the inner wall of the mold.Automated operation: After placing the label into the mold cavity through a robotic arm, the electrostatic device is activated, and the vacuum is released after the label adsorption is completed.

4. Equipment maintenance and safety
Regularly clean the discharge electrode, remove dust and oil stains, and maintain

Packaging and Shipping

Feedback from customers

Company Profile

Decai Company, a Wenzhou-based industrial leader, bridges quality and efficiency in decorative solutions. With 20 years of expertise, the company excels in manufacturing IML labels, heat transfer printing systems, and silicone components, serving industries from plastics to timberwork. Its 10,000 sqm factory, staffed by 220 professionals, underscores its capacity to deliver 30 million sqm of products annually.

Decai’s global reach—40% of exports to Northeast Asia and 20% to North America—is bolstered by certifications like SGS and CE,ensuring compliance with international standards. The firm’s dual role as a manufacturer and trader allows tailored solutions,while its $15 million USD sales value highlights financial stability. By prioritizing R&D and customer collaboration, Decai continuously refines its offerings, from static charging machines to sustainable packaging aids. Trust Decai to transform your product’s appeal while optimizing costs and turnaround times.

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FAQ

1. What is the working principle of an electrostatic generator?

An electrostatic generator generates an electrostatic field through a high-voltage power supply, which charges the surface of an object and enhances the adsorption force of materials such as labels and films. In the IML (In Mold Labeling) process, static electricity ensures that the label is accurately attached to the mold, avoiding bubbles or displacement, and improving production yield.

2. How to install Static Bar with Generator?

1. Positioning: Fix the electrostatic rod parallel to 5-10cm above the mold to ensure coverage of the label area;

2. Wiring: Connect the power supply and controller, and the grounding wire should be independently connected to the low impedance grounding terminal;

3. Debugging: Set the ionization intensity through the controller (recommended initial value: mid-range), observe the label adhesion effect, and make minor adjustments.

3.what can you buy from us?

heat transfer film,hot stamping foil,in mold label,silicone rubber roller,rubber roller，static generator

4. Are you original equipment manufacturers

Yes, we are a leading manufacturer of electrostatic devices in China

5. What is the voltage when the machine is working?

Working Voltage 20-30kv